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SuperVac Engineered Vacuum Systems

Application-focused vacuum packages combining vacuum pumps, mechanical boosters, controls and process accessories into a complete engineered solution for reliable, efficient industrial vacuum generation.
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Introduction

Atcorp provides SuperVac engineered vacuum system solutions for industrial processes where a standard vacuum pump may not be sufficient. The system can combine a mechanical vacuum booster, dry screw vacuum pump and application-specific accessories into a coordinated package, helping improve vacuum performance, energy efficiency, process reliability and ease of operation.

Key Benefits

Application-Specific Engineering
High Volumetric Efficiency
Process Vapour Management
Integrated Vacuum Package
Lower Operating Costs
Modular Configuration

Why Choose SuperVac Engineered Vacuum Systems?

Industrial vacuum requirements vary significantly by process, vapour load, vacuum level and operating conditions. An engineered vacuum package brings the major vacuum-generation and process-treatment components together, allowing the system to be configured around the actual application rather than relying on a standalone pump.
Specification Engineered Vacuum System
System Type Engineered Vacuum Package
Primary Technology Mechanical Vacuum Booster + Dry Screw Vacuum Pump
Configuration Application-Specific
Mounting Common Skid Structure
Operation Dry / Oil-Free Vacuum at Pumping Stage
Control Electrical Control Panel / PLC / VFD Options
Vacuum Monitoring Vacuum Gauge / Transmitter Options
Filtration 1 or 5 Micron Inlet Filter Options
Condensation Management Condenser with Receiver Options
Purge Nitrogen Purge / Gas Ballast Options
Materials SS304 / SS316 Options
Sealing Application-Specific Seal Options

An engineered vacuum package coordinates multiple vacuum components to create and maintain the required process vacuum.

 

Step 1 – Process Connection
Process vapours and gases enter the vacuum system through the suction connection.

 

Step 2 – Pre-Treatment
Filters, condensers or separators can remove particles and condensable vapours before they reach the vacuum pumps.

 

Step 3 – Vacuum Boosting
A mechanical vacuum booster increases pumping capacity and improves gas handling at suitable operating conditions.

 

Step 4 – Dry Vacuum Pumping
The dry screw vacuum pump provides the primary compression and evacuation stage without process sealing fluid.

 

Step 5 – System Control
Valves, sensors, VFDs and PLC controls coordinate system operation and monitor critical parameters.

 

Step 6 – Process Vacuum Delivery
The complete package maintains the required vacuum level for the connected industrial process.

The main advantage is having the vacuum generation system configured around the process rather than assembling individual components independently.

 

Integrated System Design

Vacuum pumps, boosters, valves, controls and process accessories are selected as a coordinated package.

 

High-Efficiency Vacuum Generation

Mechanical boosting combined with dry screw pumping can provide high volumetric efficiency and optimized energy consumption.

 

Application-Specific Configuration

The package can be adapted to process conditions, vacuum requirements and vapour characteristics.

 

Process Vapour Handling

Condensers, filters, purge systems and flushing arrangements can be incorporated where required.

 

Skid-Mounted Package

Common skid construction helps simplify equipment placement, connection and commissioning.

 

Flexible Controls

VFD, PLC, electrical switchgear and vacuum monitoring options allow the package to be configured around the required level of automation.

 

Material & Seal Options

Special materials, coatings and seal configurations can be selected for demanding process conditions.

 

Easier System Integration

A coordinated engineered package reduces the complexity of sourcing and integrating multiple vacuum components separately

The engineered vacuum system can be configured with a range of components depending on process requirements.

 

Standard / System Components

  • Inlet port module with flanges and gauge point
  • Electropneumatic suction isolation valve
  • Non-return valve
  • Common skid structure
  • Nitrogen inlet purge / gas ballast module
  • Nitrogen seal purge module
  • Solvent flushing module with receiver
  • Electric motor
  • Electrical control panel
  • Coupling and coupling guard
  • Vacuum gauge
  • Cooling water line module


Additional Options

  • Variable Frequency Drive / inverter drive
  • PLC logic controller
  • Isolation MCB/MCCB
  • Electrical switchgear
    SS316 isolation valve
  • Discharge silencer
  • Special mechanical seals
  • Special O-ring materials
  • Special surface coatings


Optional Process Accessories

  • Vacuum transmitter
  • 1-micron inlet filter
  • 5-micron inlet filter
  • Condenser with receiver
  • Premium-efficiency electric motor
  • SS304 to SS316 construction upgrade

Industrial Applications

Engineered vacuum systems are suitable for industrial processes where consistent vacuum, vapour management and application-specific performance are essential.
Chemical Processing
Supports vacuum processes involving solvents, vapours and demanding chemical environments.
Pharmaceutical Manufacturing
Provides controlled vacuum for drying, evaporation, filtration and other pharmaceutical processes.
Vacuum Distillation
Supports efficient vacuum generation for distillation and separation processes.
Vacuum Drying
Provides reliable vacuum for moisture and solvent removal during industrial drying.
Solvent Recovery
Helps manage and recover valuable process vapours through appropriately configured vacuum systems.

Frequently Asked Questions

Find answers about engineered vacuum systems, system configuration, vacuum boosters, dry screw pumps, accessories and industrial applications.
An engineered vacuum system is a complete vacuum package configured around a specific industrial process. It can combine vacuum pumps, mechanical boosters, valves, controls, filtration, condensation and other accessories into one coordinated system.
A standalone pump may not address the complete process requirement. An engineered package allows pumping capacity, boosting, vapour handling, filtration, controls and other components to be selected together for the application.
Depending on the application, the package can include a mechanical vacuum booster, dry screw vacuum pump, skid, isolation and non-return valves, purge systems, controls, vacuum instrumentation, filters and condensers.
A mechanical vacuum booster increases gas-handling capacity at suitable operating conditions. When combined with a primary vacuum pump, it can improve overall pumping performance and efficiency.
Yes. Engineered configurations can incorporate condensers, receivers, inlet filters, solvent flushing and purge arrangements to address process vapour and condensable loads. The appropriate configuration depends on the actual process conditions.
Yes. VFDs, PLC logic controllers, electrical control panels, vacuum transmitters and other instrumentation can be incorporated according to the required level of automation.
Yes. Depending on the application, upgraded materials such as SS316, special coatings, mechanical seals and O-ring materials can be specified to improve compatibility with demanding process conditions.
Yes. A common skid structure can be used to integrate the major vacuum components, helping simplify installation and system integration.
Yes. Atcorp can work with Indian industrial customers to understand the required vacuum level, pumping capacity, process vapours, temperature, chemical conditions and automation requirements, and help identify a suitable engineered vacuum solution.

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